Film & Cast Extrusion Process

Maguire offer Film and Cast processors complete raw materials handling solutions for blending, dosing, drying, and conveying

In addition, with the Maguire + Syncro partnership we provide modular and comprehensive upgrades for all types of mono and co-extrusion film lines. From WXB Gravimetric Blending with integrated Extrusion Control, Air Ring and IBC & Layflat Width Control upgrades, Gauging System upgrades and Inline and Offline Recycling to maintain primary value of scrap, and feed directly close-loop back to Gravimetric Blending systems.

With 30+ years of Film and Cast extrusion application experience, backed with thousands of installations globally, Maguire have supplied a diverse range of applications, including packaging, printed film, textiles packaging, lamination films, consumer packaging, commercial products, agricultural, and construction.

Maguire + Syncro worked together to support a Food packaging producer improve efficiency and correct critical issues on their blown film line. Read the benefits they experienced of upgrading their blown film line in our case study.  

Maguire Film and Cast Extrusion Experience

Film & Cast Extrusion Benefits

WSB 240 Blender

WSB Gravimetric Blenders

Quick payback. Process fluffy scrap accurately. Continuous material flow.

LIW Hopper

LIW Low-in-Weight

Automatically regulate extruder and haul-off speeds to always be on target.

WXB Blender

WXB Gravimetric Blenders

Up to 10% material cost reduction from automatic gram/meter / micron regulation.

ULTRA 150 Dryers

ULTRA Dryers

ULTRA low energy drying. Reduced drying times.

Air Ring

Automatic Air Ring

Automatic air ring with APC option to increase line output and efficiency.

IBC Layflat Control

IBC & Layflat Control

Precise layflat control - automatically control and manage blower balance and increase cooling efficiency.

Gauging Control

Gauging Control

Wide range of gauging solutions for film, cast and flat sheet extrusion.

Alpha Inline Recycling

Inline & Offline Recycling

Recycle primary grade scrap into primary grade product directly.

MGF Gravmetric Feeder

MGF Gravimetric Feeders

Software and hardware reduces waste of colorants and additives drastically.

WSB Blender with MLS conveying System

Conveying Systems

Wide range of materials conveying solutions for small, medium and large applications.  

Sweeper System


Smart unloading for gaylords & octobins.

PRS Purging Recovery System

PRS Purging Recovery

Transform purgings into high quality regrind.